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Assembling a new bike

Badfish's picture
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started by Badfish on August 23, 2006

I might grab a good deal on a new 2005 Cervelo P2K, but the bike is not assembled. I'm not intimidated by having to assemble it, but are there any special tools or techniques I would need to have or use when assembling it? I work on cars all the time, and have already rebuilt a beachcruiser we have, so I'm comfortable mechanically. I figured that when I get the bike fitted, any minor discrepancies would be found since the bike would have to be adjusted in multiple areas. Thanks for your help.

-Stephen

Triguy98's picture
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Triguy98 posted 1 year ago.

Bikes are funa nd easy to assemble with one exception- the headset. The headset requires a specific press to install. Your LBS will do it for ~ $10. Aside from that, you will need a couple other specific tools: bottom bracket tool, cassette lockring tool, and bike cable cutters (standard wire cuttters will ruin the cable housings.) You will also need a chain tool if you dont have one. A miter box for the bike steerer would be good too. If the steerer tube is carbon, take it to a shop, dont try doing it yourself.

Building a bike is the best way to get intimately involved with your machine, and have built up four bikes so far. I love doing it and learn a little something everytime.

Life is short. Play hard and get dirty doing it.

mdd's picture
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mdd posted 1 year ago.

Badfish;50759 wrote:
are there any special tools or techniques I would need to have or use when assembling it?

I am NOT being rude but if you need to ask that question you are better off paying your local bike shop a few bucks to assemble the bike for you. They will be able to dial the bike in and get it perfectly put together. From there you can experiment with it a bit and learn about bike mechanics.

Just a suggestion!

Team Planet X Tyros

munckee's picture
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munckee posted 1 year ago.

mdd;50763 wrote:
I am NOT being rude but if you need to ask that question you are better off paying your local bike shop a few bucks to assemble the bike for you. They will be able to dial the bike in and get it perfectly put together. From there you can experiment with it a bit and learn about bike mechanics.

Just a suggestion!

Sorry, I disagree completely. IF the OP doesn't need it immediately and can take a week or so to peruse a book and learn what he needs to do the build, etc. then he'll learn a ton.

For the price it would cost him to have a store assemble it, he can buy a good book (take a look at Zinn and the art of bike maint) as well as the basic tools. There is no better way to learn how to work on your bike than to start from scratch. See how it goes together and you'll know how it works, how to fix it, etc.

The LBS is always there as a back-up in case he has some trouble or needs to fine-tune when he's done. I will agree with the point about having the LBS press the headset and possibly prep the bottom bracket though. Otherwise, have at it. As long as its done carefully, then there isn't much to screw up.

Iron Man's picture
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Iron Man posted 1 year ago.

i dont mean to be rude either but, i ave 35Km/h in the pack and can get up to 45 ave in the TT and at those speed i'll trust a pro to put my bike together because coming off is bad enough, it's worse when you come off because it was your own fault!

When i first started bike maitnence i was adjusting the breaks as they had become loose over time, going down hill at 70 is not the time you want to find out that you were ment to really crank that nut......true story

Speed Kills. Strength Punishes

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JamieM's picture
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JamieM posted 1 year ago.

Depends on what type of assembly we are talking about. If it's the typical assembly that a bike shop has to do with a bike coming from the supplier or manufacturer that's no problem. That would mean putting the handlebars on, the wheels on and the seatpost in. A couple of allen wrenches and 10 minutes and you should be fine.

If it's more than that you may want to have a shop do it. The special tools you may need for the headset and the frame are much more expensive than having a shop put it together.

Either way if you deicde to do it yourself, there is a lot of good repair info on parktool.com.

djrez4's picture
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djrez4 posted 1 year ago.

Go for it! I've never worked at a bike shop and I do almost all of my own maintanence. Beyond the satisfaction, it gives me the comfort of knowing the job was done right. You all must have better LBSs than I do. I've, more often than not, gotten my bike back in worse shape than I dropped it off.

I'll third the headset advice, although, truth be told, I've set headsets with two wooden blocks and a rubber mallet. With the new ISIS and Mega-EXO bottom brackets, things have become much easier, but you do need a special tool to tighten them.

It's all about comfort level. I work on my own car too and have been complimented by professional mechanics on my work (something like "wow...people usually screw that up when they do it themselves"). Just take the time to do it right.

And...Iron Man and mdd: That was rude. Every wrench monkey started off one day with absolutely no bike maintenance experience.

-Dave

mdd's picture
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mdd posted 1 year ago.

djrez4;50797 wrote:

And...Iron Man and mdd: That was rude. Every wrench monkey started off one day with absolutely no bike maintenance experience.

If you want to be on a 45+ mph descent and have pieces of your bike start falling off because you are a "first time wrench monkey" putting your bike together based off a how-to manual then more power to you.

Basically I was only giving the safest option but if someone wants to do it another way that is their decision. Do not disrespect me for my opinion and I will not disrespect you for yours. My response was polite and I made a point to put it in context since context is very difficult to judge on a message board.

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kylie's picture
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kylie posted 1 year ago.

I am also brand new to bike maintenance... and am of the school of learning by trying. However, I tend to try it, and then take it by the LBS to have them make sure it's all done right and safe. They never mind checking, giving me tips, or advice for the future. And sometimes I mention what is next and they give me tips to help me on my way!

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jess1's picture
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jess1 posted 1 year ago.

The hood on your car could fly up while your driving because you didn't close it properly after changing the windshield wiper fluid. That doesn't mean I take my car to the shop to have them do that for me.

Good ahead and build your bike, just be dilligent and if you have questions go to the shop. I don't see any reason you shouldn't try it if you want to. LBS is your safety net!

Time flies like an arrow, fruit flies like a banana.

munckee's picture
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munckee posted 1 year ago.

mdd;50830 wrote:
If you want to be on a 45+ mph descent and have pieces of your bike start falling off because you are a "first time wrench monkey" putting your bike together based off a how-to manual then more power to you.

You've gotta be kidding. Double or triple check everything if you want to. Use a torque wrench to get everything to exact spec if you want to. But we're talking about building a bicycle, not a nuclear reactor.

Everyone has to start somewhere, and IMO from scratch is a darn good place to start. I understand that some people just aren't interested in working on their bike. Fine. But its another thing to try to scare people away from it.

glbrum's picture
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glbrum posted 1 year ago.

Go ahead build your bike . It's pretty fun! I just rebuilt my road bike. I stripped it down to the frame, fork, headset and wheels. The rest I bought through ebay and went from there. I had the crank installed for me, but the rest of it I did myself. When it was all said and done, all I needed from the shop was a little brake cable adjustment.

Just because some guy is working as a wrench in a bike shop doesn't mean he's immune to mistakes like tightening a bolt all the way or similar. Just make sure you double check your bolts and crank em' down hard. Have fun, there's something different about riding a bike that's built up by the hands that are riding it. ENJOY!

Iron Man's picture
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Iron Man posted 1 year ago.

djrez4;50797 wrote:
And...Iron Man and mdd: That was rude. Every wrench monkey started off one day with absolutely no bike maintenance experience.

yep but they most likely had some one who checked the bike over before it left the shop.........
Im with Mdd, more power to you if you are happy flying down a hill with bits falling off your ride. I dont want to discourage anyone from working on their bike, i just dont want to see somebody get hurt.
I did a tech college course to learn how to do it right, before attempting anything, and like kyillee i still take it by the LBS to ge the important stuff checked.

Speed Kills. Strength Punishes

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Triguy98's picture
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Triguy98 posted 1 year ago.

It's not rocket science. Follow the directions provided in any number of manuals and you cant mess it up. If you played with Legos as a kid and can change your own tire on your car now, you can build a bike.

Life is short. Play hard and get dirty doing it.